Nā ʻāpana Prototype Mīkini CNC

ʻO ka wili a me ka huli ʻana o CNC he maʻalahi, kumukūʻai kūpono a pololei, akā naʻe e hoʻonui ʻia nā mea hiki i nā ʻāpana mīkini CNC ke noʻonoʻo ʻia nā hoʻopau hou.He aha nā koho?ʻOiai he nīnau maʻalahi kēlā, paʻakikī ka pane no ka mea he nui nā kumu e noʻonoʻo ai.

Nā papahana prototype

ʻO ka mua, no ke aha ka hopena?ʻO ia ka hoʻomaikaʻi ʻana i ka nani a i ʻole ka hana?Inā ʻo ka hope, he aha nā ʻano o ka hana e pono e hoʻomaikaʻi?ʻO ka pale ʻana i ka corrosion, ka paʻakikī o ka ʻili, ka pale ʻana a i ʻole ka pale EMI/RFI?He mau nīnau wale nō kēia e pane ʻia, no laila, ke manaʻo nei ua ʻike ka mea hoʻolālā i nā pahuhopu, e nānā kākou i nā koho like ʻole.

Hoʻopau no nā ʻāpana Prototype Metal Machined CNC

nūhou3(1)

I nā makahiki he 40 i hala iho nei, ua noi ʻia nā mīkini hana Prototype Projects e hana i nā ʻāpana mai ka nui o nā metala no nā noi ma nā ʻoihana he nui.Hoʻopau pinepine ʻia nā huahana, hoʻomaʻemaʻe a hoʻoheheʻe ʻia, akā naʻe, ākea ka koho o ka hoʻopau.

I kēia lā, ʻo nā metala kaulana loa o kā mākou mea kūʻai aku he alumini 6068, ke kila kila 304 a me ke kila kila 316. ʻO ka ʻoiaʻiʻo, ua noi pinepine ʻia kēia mau mea ʻekolu e paʻa mākou i nā waihona o lākou i nā ʻano nui e hoʻokō i nā pono o kā mākou Express CNC ʻekolu lā. lawelawe mīkini.

ʻO ke keleawe, ke keleawe, ke keleawe phosphor, ke kila māmā, ke kila mea paahana.Mai kēlā manawa kēia manawa, noi nā mea kūʻai aku i nā metala sepcial.Inā hiki iā mākou ke hoʻopuka i ka mea a me ka mīkini i loko o ka hale, e hana mākou pēlā, inā ʻaʻole mākou e hoʻokaʻawale i ka hana i kahi loea i koho ʻia mai kā mākou pūnaewele o nā hale kūʻai mīkini hilinaʻi.No ka laʻana, makemake nā ʻano like ʻole e like me Inconel, Monel a me Hastelloy i nā ʻenehana kūikawā a me nā mea hana, no laila ke hoʻopuka pinepine nei mākou i kēia.

Hiki ke hoʻopau ʻia ke metala ma nā ʻano like ʻole.No ka laʻana, hiki i ka alumini ke hoʻomaʻemaʻe ʻia, anodised paʻakikī, a i ʻole ʻeleʻele a i ʻole kala.ʻO ke koho e pili ana i ka hoʻomaikaʻi ʻana i ka aesthetics a i ʻole ka hana (e pili ana i ka corrosive resistance a i ʻole ka pale ʻana).

ʻO ke kila kila ke kūpale i ka corrosion akā i kekahi manawa ke kuhikuhi nei nā mea kūʻai aku i nā hoʻopau hou.ʻO ka electropolishing, no ka laʻana, hana i kahi hoʻopau kiʻekiʻe a me ka deburring a me ka wehe ʻana i nā kihi mai nā ʻāpana paʻakikī.Ma ka ʻaoʻao ʻē aʻe, inā pono e hoʻomaikaʻi ʻia ka paʻakikī o ka ʻili, ke kūpaʻa a i ʻole ka hana luhi, hiki i ka 304 a me 316 stainless steel ke nitrocarburized a i ʻole nitrided.

Loaʻa ka pōmaikaʻi o ke kila māmā mai ke koho ākea loa o ka hoʻopau.ʻO nā koho me ka pena pulu, ka pena electrophoretic, ka uhi pauka, ka electroplating, ka ʻeleʻele kemika, ka electropolishing, ka paʻakikī, ka uhi ʻana o ka titanium nitriding (TiN), ka nitrocarburizing, a me ka puhi ʻana i ka bead, etc.

Hoʻomaopopo pinepine ʻia ke keleawe a me ke keleawe no nā ʻāpana hana, me ka ʻole o ka hoʻopau hou ʻana ma hope o ka mīkini.Inā pono naʻe, hiki ke hoʻomaloʻo ʻia nā ʻāpana me ka lima, electropolished, electroplated, vapor blasted, lacquered a mālama ʻia me ka ʻeleʻele kemika.

ʻAʻole nā ​​mea hoʻopau i hōʻike ʻia ma luna nei wale nō i loaʻa no nā metala a me nā mea hao.Hauʻoli mau mākou e kūkākūkā i ka pau ʻana me nā mea kūʻai aku a hoʻāʻo mākou e kōkua i nā wahi a mākou e hiki ai.

Hoʻopau no nā ʻāpana Prototype Plastic Machined CNC

E like me nā mea metala, ʻo nā ʻāpana plastik āpau a mākou mīkini CNC e hoʻopau maoli ʻia, hoʻomaʻemaʻe ʻia a hoʻomaʻemaʻe ʻia akā, ma hope o kēlā, ʻokoʻa nā koho ʻili.

nūhou2

E like me ka noi ʻana o ka hapa nui o nā mea kūʻai aku i nā ʻāpana plastic prototype CNC i loko o ka acetal (ʻeleʻele a kūlohelohe paha) a i ʻole acrylic, paʻa mākou i nā ʻano omea ma ka waihona.ʻAʻole ʻae koke ʻo Acetal i nā hoʻopau ʻē aʻe, no laila e hāʻawi mau ʻia nā ʻāpana 'e like me ka mīkini'.

ʻO Acrylic, ʻoiai maopopo, hoʻomaʻamaʻa pinepine ʻia i kahi hiʻohiʻona akaka.Hiki ke hana me ka lima me ka oi aku o ka oi o ka abrasive, a i ole me ka hoolei ahi.E like me ka noi a kekahi, hiki ke pena ʻia ka acrylic me ka pena acrylic a i ʻole i hoʻoheheʻe ʻia i ka metala no ka loaʻa ʻana o kahi ʻano noʻonoʻo.

ʻOi aku ka maʻalahi o kekahi o kēia mau mea ma mua o nā mea ʻē aʻe, no laila e ʻoluʻolu mau ʻoe e kūkākūkā i nā mea a hoʻopau me mākou.E pili ana i ka plastic, hiki iā mākou ke one, prime a pena i nā ʻāpana, hoʻomaloʻo iā lākou (ma ka lima a i ʻole ke ahi), ka pā uila ʻole a i ʻole nā ​​​​mea hao.No kekahi mau plastic me ka ikehu haʻahaʻa, pono ka hoʻomākaukau ʻana o ka ʻili kūikawā me ka primer a i ʻole ka lāʻau plasma.

Nānā Manaʻo o nā ʻāpana Prototype CNC Machined

ʻO kahi kumu e koho ai nā mea kūʻai aku e loaʻa nā ʻāpana prototype CNC ma mua o ka paʻi 3D ʻoi aku ka kiʻekiʻe o ka pololei.ʻO kā mākou ʻae ʻana i ʻōlelo ʻia no nā ʻāpana mīkini CNC ʻo ± 0.1mm, ʻoiai e paʻa mau ʻia nā ana i nā ʻae ʻoi aku ka paʻa, e pili ana i ke ʻano, nā mea, a me nā geometry.Ke nānā pono nei mākou i nā ana, ʻoiaʻiʻo, hiki i nā mea kūʻai ke noi no nā hiʻohiʻona kikoʻī i nānā ʻia.

Hiki ke lawe pinepine ʻia nā ana me nā callipers a i ʻole micrometers akā ʻo kā mākou co-ordinate ana mīkini (CMM) he mea kūpono no ka nānā pono ʻana.Lawe kēia i ka manawa a ʻaʻole i loaʻa me kā mākou lawelawe CNC holomua akā ʻoi aku ka wikiwiki ma mua o ka hoʻouna ʻana i nā ʻāpana i kahi ʻaoʻao ʻekolu no ka nānā ʻana CMM.ʻO nā mea ʻokoʻa wale nō ke koi ʻia kahi maʻamau hoʻomaʻamaʻa CMM i hoʻonohonoho pono ʻia, a i ʻole kahi ʻāpana o nā ʻāpana i mīkini ʻia a koi ʻia ka nānā ʻana he 100 pākēneka.

Nā Koho Hui no nā ʻāpana Prototype Machined CNC

ʻO kekahi kumu ke koho nei nā mea kūʻai aku e loaʻa nā ʻāpana prototype CNC machined ma mua o ka paʻi 3D ʻoi aku ka kiʻekiʻe o ka pololei.ʻO ka ʻae ʻae ʻia no nā ʻāpana mīkini CNC ʻo ± 0.1mm, ʻoiai e paʻa mau ʻia nā ana i nā ʻae ʻoi aku ka paʻa, e pili ana i ka mea a me ka geometry.E nānā pono mākou i nā ʻāpana āpau ma mua o ka hoʻouna ʻana, a hiki i nā mea kūʻai ke noi aku i nā hiʻohiʻona kikoʻī e nānā pū kekahi.

nūhou3

Hiki ke lawe pinepine ʻia nā ana me nā callipers a i ʻole micrometers akā ʻo kā mākou co-ordinate ana mīkini (CMM) he mea kūpono no ka nānā pono ʻana.ʻOi aku ka wikiwiki ma mua o ka hoʻouna ʻana i nā ʻāpana i kahi ʻaoʻao ʻekolu no ka nānā ʻana CMM.ʻO nā mea ʻokoʻa wale nō ke koi ʻia kahi maʻamau hoʻomaʻamaʻa CMM i hoʻonohonoho pono ʻia, a i ʻole kahi ʻāpana o nā ʻāpana i mīkini ʻia a koi ʻia ka nānā ʻana he 100 pākēneka.


Ka manawa hoʻouna: Iune-30-2022